Merdj Hamza
Maintenance Engineer
Blida
Summary
Maintenance Engineer with 6 years of experience at Novo Nordisk, specialized in validation and optimization of packaging lines. Committed to managing technical projects independently while enhancing production processes to ensure equipment efficiency and reliability
Overview
8
8
years of professional experience
3
3
Languages
Work History
Production Maintenance Engineer
Novo Nordisk
05.2019 - Current
- Supervised maintenance processes for production lines, maintaining equipment availability and efficiency, resulting in a 20% decline in production downtime relative to the prior year.
- Assisted in design and validation of packaging lines, advancing 100% on-time product launches.
- Validated packaging machine autonomously throughout COVID-19 pandemic, facilitating uninterrupted production flow and 15% boost in production capacity
- Established preventive maintenance program resulting in 20% decrease in equipment breakdowns and prolonged machinery lifespan.
- Oversaw team of 5 technicians, instructing on best maintenance practices, resulting in 30% enhancement in team performance.
- Revamped work order system by integrating digital tracking tools, accelerating response time and prioritization of tasks
- Directed troubleshooting initiatives during unplanned outages, swiftly restoring operations with minimal disruption to production timelines.
- Augmented machine life expectancy with diligent monitoring of wear parts and preemptive scheduling of replacements before failure.
- Coordinated with cross-functional teams on continuous improvement efforts, contributing to elevated overall productivity and savings in costs.
- Coordinated equipment installation projects, ensuring punctual completion and reliable performance of all systems.
- Audited equipment performance regularly, identifying opportunities for upgrades or replacements that resulted in energy savings and increased efficiency.
- Implemented safety protocols for maintenance activities, reducing the incidence of workplace accidents and injuries.
- Established strong communication channels between departments by holding regular meetings and providing updates on ongoing initiatives.
- Performed root cause analysis for equipment failures, resulting in reduced downtime and improved reliability.
- Trained junior engineers and technicians in maintenance procedures and best practices, fostering a skilled and knowledgeable workforce.
- Optimized spare parts inventory management system, reducing lead times for critical components and minimizing downtime due to part unavailability.
- Developed preventive maintenance schedules to minimize downtime and optimize performance.
- Reviewed technical documentation to complete equipment maintenance and repair.
- Organized and directed maintenance shutdowns and startups.
- Diagnosed and resolved machine operation variations and equipment problems.
- Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
- Lead the implementation of an automated lubrication system, reducing manual labor and increasing equipment lifespan.
Ingénieur de Maintenance
GIG SPA
09.2017 - 04.2019
- Supervised the maintenance of food and beverage equipment, ensuring adherence to food safety regulations.
- Developed and implemented a preventative maintenance plan, including downtime management, to ensure operational continuity.
- Achieved a 30% reduction in production downtime through enhanced maintenance practices and regular monitoring of equipment performance.
- Effectively updated control systems, leading to improved operational efficiency of the plant.
- Wrote, reviewed and edited technical document in accordance with template requirements.
- Evaluated vendor proposals for equipment procurement, selecting optimal solutions based on performance requirements.
- Coordinated with suppliers to secure high-quality materials, negotiating favorable terms that led to reduction in project costs.
- Negotiated with suppliers to secure high-quality materials at cost-effective prices.
- Developed comprehensive maintenance schedule for critical machinery, extending equipment lifespan and minimizing production delays.
Education
Master 2 - Électronique, spécialité Robotique
Université Saad Dahleb Blida
Blida, Algeria09-2017
BBA - Industrial Automation
Unniversité De Séances Saad Dahleb Blida
Blida, Algeria 04.2001 -
Bachelor of Science - Electrical, Electronics And Communications Engineering
Technique Houari Mahfoud
Blida 04.2001 -
Skills
Proficient in equipment maintenance
Preventive and corrective maintenance program design
Equipment performance analysis
Proficient in technical skills
Proficient in mechanics, electronics, and automation systems
Proficient in complex diagnostics
Project management expertise
Project management in engineering
Leadership in technician mentoring
Process optimization techniques
Practice of Lean, Kaizen, and PDCA methodologies for process and workflow optimization
Continuous improvement implementation
Effective communication
Effective collaboration with cross-functional teams
Strong technical communication
Timeline
Production Maintenance Engineer
Novo Nordisk
05.2019 - Current
Ingénieur de Maintenance
GIG SPA
09.2017 - 04.2019
BBA - Industrial Automation
Unniversité De Séances Saad Dahleb Blida
04.2001 -
Bachelor of Science - Electrical, Electronics And Communications Engineering
Technique Houari Mahfoud
04.2001 -
Master 2 - Électronique, spécialité Robotique
Université Saad Dahleb Blida