Salah Benkhalouf
Sr Mechanical Engineer
Setif
Summary
A Mechanical Engineer with 10 years of experience of which the last
decade is focused within the Sr Mechanical Engineer function for the
Shutdown and construction team in Oil & Gas and sector Control of work system, Integrity management, Work packing, P&ID and plans, management of changes, risk assessment, leadership, project management, Budgeting & Cost Control, achieving cost saving purchases, team building and have become familiar with systems such as Capital value process, Maximo, Primavera,…etc. Skilled in managing and planning different shutdowns activities and will be good benefit for a new position as providing some additional values.
Overview
6
6
years of professional experience
7
7
years of post-secondary education
Work History
Senior Mechanical Engineer
In Salah Gas Plant, Joint Venture Between BP, Sonatrach & Equinor
In Salah Gas, Algeria, 19
2 2018 - Current
- Planned, organized, and directed TAR Team and engineers-in-charge throughout turnaround process (initiation, planning, execution, until closeout) as per TAR Management Guidelines.
- Established long-term TAR strategy as basis for work program & budget, considering planned maintenance, integrity issues closure, production, and alignment with customers' downtimes.
- Reviewed TAR Work List and ensured TA scope is optimized through delete-defer-diminish (3Ds) techniques.
- Established disciplined scope change control.
- Pre-shut meeting with contractors for detailed planning. - Preparation of work packs.
- Execution of shutdown.
- Close out report.
- Coordinate all activities from integrity operations, maintenance and projects during TAR.
- Ensures equipment maintenance, repairs and billing is completed properly and in timely manner by all regional Mechanical Department employees.
- Assign and monitor progress of work to ensure directives to employees are being adhered to.
- Carry out and assist with decisions concerning correct repair-and-maintenance practices for freight cars - Assist change of Mechanical Lube Oil Pump on REG-GTC2.
- Support drain of old residual oil in the main pump suction and discharge piping. - Ensure cleaning of the tank.
- Support oil change and cleaning of GTC crate at REG site.
- Coordinating with Rotating team in TAR period and assist: GG (Gas Generator) & PT (Power Turbine) Change Out, BCL Compressor DGS (Dry Gas Seal) Change Out, Change out filters & ventures, Mineral lube oil changes out.
- Leads in line Inspection team (ILI).
- Maintenance of all major static equipment like heat exchangers, fin fan coolers, columns, and pressure vessels.
- Maintenance of high pressure shell and tube heat exchanger involving cleaning of fouled tubes with the help of high pressure pumps/ water jetting up to 20,000 PSI pressure with the help of power lance.
- Hydro testing for high pressure vessels and shell and tube heat Exchangers.
- Supervision of scaffolding erection safe for use.
- Final handover of shutdown activities and documents - Supervise movement of materiel at all ISG sites inside CPF.
- Supervise bagging and tagging of equipment needed for each vessel inspection according to isolation plans, verifying spares, manpower and tools availability.
- Assists TAR HSE Eng for the preparation of the TRA (Task Risk Assessment).
- Key player for the flange management procedure during the preparation and execution phase. - Bolting supervisor during execution phase.
- Responsible of all activity related to plant shutdown.
- Raise Purchase requisition, Work Order, spare part list & Interchangeability record (SPIR).
- Works with SCM inventory to add and manage new items in Maximo.
- Coordinating and overseeing with SCM services storage of Maintenance materials.
- Ensure that all relevant documentation is also received with shipments to site and recorded appropriately in Maximo.
- Manage Material Tracking Register which is to be maintained and issued on an ongoing basis.
- Managing Special tools.
- Responsible for inventory control of all Maintenance material and equipment.
- Checking material documentation (packing list and conformity).
- Checking flow of materials and organization of dispatching to TEG, REG and HRM as required.
- Ensure to get all lifting devices and hydraulic tools certified in accordance with ISG rules.
- Coordinate between companies of certified tools of lifting devices.
- Interface with logistics and customs clearance to ensure timely material deliveries.
- Expedite priority material.
- Provide link between SCM HMD purchasing/logistics/inventory, ISG warehouse team.
- To liaise and co-ordinate construction and project work with the design office and contractors, then collaborate and agree production windows with the production and engineering plant teams.
- To produce resource plans for the site term contractors.
- Contribute in all safety challenges and be proactive in all aspects of the Syngenta safety culture. Ensure HSE is considered . planning process and regulatory and permitry requirements are detailed.
- To ensure scope is planned adequately including taking site visits as required, co-ordinating with scope originators and at times developing scope where only partial information is received.
- Lead all construction planning meetings, attended, communicated and actions completed.
- Support Construction Manager with estimates for scope when required.
- Recommended design modifications to eliminate field machine and system malfunctions
- Conducted root cause analyses for recurring issue
- Checked design compliance with product specifications and standards requirements
- Used lean manufacturing principles to develop, evaluate and improve manufacturing methods
- Designed and analyzed mechanical systems and mechanisms
- Assisted drafters in developing structural design of products using drafting tools or computer-assisted design (CAD) or drafting equipment and software
- Created parts for machining, sheet metal fabrication and injection molding
- Collaborated with cross-functional teams to deliver high-quality products on time and within budget constraints
- Designed ventilation systems for cleanrooms and general manufacturing facilities
- Brainstormed with product designers to implement and refine new manufacturing processes
- Completed mechanical designs for HVAC, air control, fire protection and elevators while providing SME input to client and design teams
- Enhanced product efficiency by redesigning mechanical components and optimizing manufacturing processes
- Managed construction administration and value engineering processes
- Streamlined production processes by identifying bottlenecks and implementing effective changes to increase output
- Coordinated with suppliers to ensure timely delivery of materials while maintaining strict quality control measures
- Developed detailed technical documentation, including specifications, test protocols, and user manuals for easy reference across the organization
- Performed mathematical calculations to determine loads, energy and emissions
- Developed innovative solutions for complex mechanical problems, resulting in improved system performance
- Optimized energy consumption in manufacturing plants through the implementation of advanced energy management strategies
- Mentored junior engineers, providing guidance on design principles and best practices for successful project outcomes
- Evaluated vendor proposals for new equipment purchases, ensuring optimal performance at a competitive price point
- Spearheaded cost-saving initiatives by identifying opportunities for material substitution or process improvements without compromising quality
- Increased customer satisfaction ratings through proactive communication during all stages of project development
- Developed designs for specialty spaces such as research cleanrooms and cath labs
- Implemented continuous improvement methodologies to enhance overall team efficiency and productivity levels
- Championed lean manufacturing principles within the company culture, leading to increased operational efficiency and reduced waste
- Managed multiple projects simultaneously, prioritizing tasks to meet tight deadlines and exceed client expectations
- Identified areas of potential risk during project planning phases, implementing mitigation strategies to minimize negative impacts
- Reduced maintenance costs by developing predictive maintenance programs for critical equipment assets
- Improved product reliability by conducting thorough failure analysis investigations and implementing corrective actions
- Designed, planned and directed upgrades to HVAC, plumbing, and other mechanical systems
- Consistently met or surpassed project milestones through diligent planning, resource allocation, and effective time management
- Applied code requirements to all designs
- Led the design of new mechanical systems, ensuring adherence to industry standards and regulatory requirements
- Evaluated final product's overall performance, reliability and safety
- Generated system concepts to satisfy product requirements
- Communicated project requirements and areas for improvement in design review meetings
- Identified deficiencies in mechanical processes to develop improvements
- Reviewed technical drawings developed by CAD technicians and drafters
- Wrote and revised maintenance procedures
- Attended project planning meetings to coordinate mechanical system designs with structural and architecture teams, mitigate design conflicts, and coordinate delivery timelines
- Altered and modified designs to meet requirements and eliminate malfunctions
- Conducted research to test and analyze feasibility, design, operation and performance of equipment, components, and systems
- Utilized job-related software to produce outline designs
- Evaluated damage and damage tolerance of new composite material systems
- Conducted tolerance analysis at system and subsystem levels
- Planned projects from beginning to end, focusing on timelines, budgets and mechanical feasibility
- Specified system components and directed product modifications to comply with engineering design and performance specifications
- Applied mechanical problem solving skills to develop creative solutions for quality products
- Drafted assemblies, models, and other technical drawings
- Tested newly installed systems, closely monitoring functionality and adherence to operating specifications
- Examined existing documents and blueprints to best update and maintain project records
- Performed pre-construction, quality and safety management, as well as constructability review, start-up and commissioning
- Developed internal processes and plans for mechanical verification, product development and factory processes
- Identified suitable materials for production use that aligned with environmental concerns and budget constraints
- Designed budgets and cost estimates for projects with speed and accuracy while working closely with clients, drafters and employees to determine best courses of action
- Incorporated solutions that met various project challenges and adhered to environmental, packaging and vibration requirements
- Eliminated ineffective product line materials to resolve performance challenges and mitigate corrosion
- Supported data center power and cooling infrastructure and consistently applied critical facility operational best practices
- Surveyed potential project sites before design, checking for space restrictions, mechanical feasibility and manufacturers guidelines
- Liaised effectively between integrity department and ops facility, keeping parties informed of project changes
- Educated clients on more energy-efficient solutions for old systems that meet project requirements for timelines and budgets.
- Recommended design modifications to eliminate oil/gas machine and system malfunction.
- Maximo Power User:
- Fulfill “Power user” role as Maximo expert user for SCM activities for all fields locations.
- Ensure data integrity in accordance with SCM Maximo process & Procedures
- Perform regular routine tasks to ensure an efficient & effective system
- Provide the system tool for SCM warehouse personnel to act as inventory custodian
- Set priorities & ensure tasks are fully completed. Monitor workload & plan manpower usage accordingly.
- Coordinate perpetual inventory at warehouse locations reporting progress, results to SCM inventory group.
- Responsible for the operations of inventories under the Maximo system for all sites.
- Raise Purchase Requests, Receive Purchase orders, Issue material, transfer and return material between sites and bin to bin transfers, Make stock adjustments.
- Liaise with purchase department for shortages/Overages in received purchase orders with packing lists
- Provide assistance to the Stock Manager and Storekeepers to ensure good control of the Maximo tool.
- Plan and coordinate the inventory activities and make sure that all the tasks are carried out in accordance with Maximo procedures.
- Determine, plan and follow the actions of restocking of stocks for each store on site.
Mechanical supervisor
Shutdown of In Salah gas plant which is a joint venture between BP, Sonatrach & Equinor
07.2018 - 10.2019
- Perform all mechanical work included in shutdown scope within time frame high safety performances.
- Participate in Safety meeting to assess all risks in order to avoid any incident / accident.
- Assists Isolation coordinator to finalize isolation plan in accordance with scope of work and BP standards.
- Assists TAR HSE Eng for preparation of TRA (Task Risk Assessment).
- Key player for flange management procedure during preparation and execution phase.
- Bolting supervisor during execution phase.
- Mechanical tasks, cleaning vessels, confined space entry supervisor.
- Bundle puller and HP cleaning of exchanger operator.
- Interface with inspection team. - Worked over time including evening to respond emergencies and fix unsafe condition.
- Oversaw training and mentoring of team of 250 mechanical service personnel.
- Managed efficient teams of up to 400 employees
- Supervised installation of different types of mechanical equipment, keeping work in line with drawings and specifications
- Provided emergency response to handle urgent breakdowns
- Improved equipment efficiency by conducting thorough inspections and implementing regular maintenance procedures
- Optimized resource allocation by closely monitoring job progress and making necessary adjustments as needed
- Boosted safety standards by enforcing strict adherence to company policies and industry regulations
- Closely monitored tooling inventory levels, proactively addressing shortages or damaged tools before they impacted project timelines or budgets
- Increased performance metrics by providing ongoing training and support to junior team members
- Maintained adequate inventory of spare parts to prevent critical downtime
- Shrunk knowledge gaps with ongoing training and close employee mentoring for new and less experienced team members
- Monitored safety compliance to maintain strict standards and protect team members from harm
- Enhanced customer satisfaction ratings by motivating team members to strengthen quality and increase productivity
- Reviewed and studied blueprints to double-check installation and implementation project requirements
- Optimized supply levels to keep stock within ideal parameters for expected needs
- Kept watchful eye on equipment inventories, optimizing work readiness and aligning supplies with specifications for each job
- Monitored systems to assure increase in power flow and integrated new system components, fixtures and motors
- Organized ongoing maintenance schedules to boost system performance
- Efficiently assisted service workers with problematic transactions to maintain customer satisfaction and quickly rectify issues
- Monitored product quality and communicated necessary improvements to site superintendent
- Evaluated final results to determine quality levels and isolate root causes of any identified faults
- Contributed to development, implementation, and execution of maintenance programs
- Monitored equipment, tools and system upgrades to compile data into detailed reports for upper management
- Created and maintained daily and weekly reports for upper management
- Monitored priorities and liaised between maintenance team and management, delegating tasks to complete on time
- Monitored daily progress and work quality to provide guidance and direction to mechanics and installers
- Scheduled and oversaw maintenance, repair and installation activities
- Supervised team of installers and mechanics to complete work on time and to company standards
- Worked effectively with other departments, vendors and regulators to achieve operational objectives
Mechanical & Cleaning Supervisor
Triennial Shutdown Bir Seba Oil Production Unit, Joint Venture Between SONATRACH_PTTEP (Thailand) _PVEP (Vietnam)
Bir Seba, Algeria
10.2018 - 02.2019
- Planned work and determined appropriate tools and equipment.
- Provide positive mechanical isolation according to P&ID.
- Lead team of Mechanical technicians to performed hole work scope of Shutdown safely and within time frame.
- Ensure safety compliance of team members and develop their practices to reach safety KPI's.
- Coordinate with core team engineers and with other disciplines such as (instrumental, electrical, scaffolders, inspectors...etc.) with high communication level to ensure good process of work.
- Participate in all technical and safety meeting assessments as SPA of task to provide them details regarding task and have clear picture of work.
- Supervise all kinds of mechanical tasks identified in daily plan of shutdown such as: mechanical de-isolation of pressure vessels, hydro test, mechanical repairs, lifting operations, mechanical reinstatements with no leaks at start up.
- Provide and follow flange management system procedures by bolting team working with deferent types of tools.
- Report daily work progress to field engineer and discuss with all available solutions in case getting issues.
- Maintained adequate supplies of cleaning materials and equipment and placed orders to conserve stock levels
- Trained and supervised staff members for optimal performance in daily cleaning tasks, resulting in increased efficiency
- Managed inventory of cleaning supplies and equipment, reducing waste and controlling costs through proper allocation
- Maintained detailed records of completed tasks to track progress towards established goals and ensure compliance with client expectations
- Provided ongoing coaching for employees struggling with specific tasks or responsibilities to improve overall skill set within team
- Established routine inspections to monitor standards of cleanliness and developed and implemented improvement methods to meet evolving business needs
- Trained and mentored all new personnel to maximize quality of service and performance
- Trained staff on expected standards and quality of general cleaning, health and safety requirements and equipment operation
- Assisted in hiring process by interviewing potential candidates, selecting top performers who met company standards
- Collaborated with other supervisors to develop best practices for efficient operations across multiple locations
- Streamlined communication between team members and management, fostering positive work environment conducive to productivity
- Educated staff on environmentally friendly practices, incorporating sustainable methods into daily operations where possible
- Cultivated strong relationships with clients through clear communication and attentiveness to their needs, resulting in repeat business
- Consistently exceeded client expectations by delivering exceptional service and maintaining strong attention to detail
- Evaluated employee performance and developed improvement plans
- Placed orders for housekeeping supplies and guest toiletries
- Investigated guest complaints and resolved issues to increase customer satisfaction and establish trust
- Managed laundry sorting, washing, drying, and ironing
- Restocked room supplies such as facial tissues for personal touch with every job
- Worked with front desk to respond promptly to all guest requests
- Disposed of trash and recyclables each day to avoid waste buildup
- Supervised team of housekeeping and janitorial workers to meet highest quality of cleanliness and safety standards
- Developed and maintained comprehensive inventory system to track equipment and supplies
- Conducted regular audits of public spaces and staff work areas to maximize quality control
- Coordinated with outside vendors to provide supplies and equipment for staff
- Drove continuous commitment to product quality and safety, reducing downtime and overtime with effective budgeting and assignation of talents as well as resources
- Monitored priorities and liaised between maintenance team and management, delegating tasks to complete on time
- Developed customized cleaning schedules tailored to client needs, ensuring timely completion and customer satisfaction
QA/QC coordinator
10 years' shutdown at BRN _oil production unit_ association between SONATRACH-AGIP
02.2018 - 05.2018
- Monitor and ensure proper cleaning of equipment. - Prepare facilities for internal/external inspections. - General visual inspection of equipment with ENACT team. - Track repair operations identified on inspector's final report. - Provide positive mechanical isolation using P&ID for hydrostatic test (10-year shutdown). - Support equipment filling with demineralized water. - Inspect all test system prior to installation. - Carry out, according to Algerian regulations and general HT procedure, hydrostatic test with presence of Mine Engineer. - Verify and rehabilitate instruments and components installed on equipment.
- Entered data, generated reports, and produced tracking documents
- Managed project timelines for successful completion, ensuring milestones were met and deadlines were adhered to
- Participated in workshops and in-service meetings to enhance personal growth and professional development
- Coordinated cross-functional teams, resulting in seamless project execution and enhanced outcomes
- Tracked records, filed documents and maintained communication between clients to manage office activities
- Enhanced operational workflows by maintaining well-organized documentation systems and updating records accurately as needed
- Monitored performance metrics consistently and implemented corrective actions when needed, contributing to continuous improvement initiatives
- Set priorities and problem-solved workflow issues to maintain rapport with customers and managers
- Used job-related software to draft and finalize written correspondence and documentation
- Managed company schedule to coordinate calendar and arrange travel
- Oversaw scheduling tasks efficiently, ensuring optimal staff coverage during peak times without sacrificing quality of service delivery or exceeding budget constraints
- Assisted in recruitment efforts, coordinating interviews and managing onboarding activities for new hires effectively
- Negotiated contracts successfully with vendors securing favorable terms while upholding high-quality standards
- Coordinated with human resources department to handle payroll and personnel databases
- Studied processes, implemented cost reductions and developed reporting procedures to maintain administrative workflow
- Streamlined vendor management processes, facilitating improved relationships and timely service deliveries
- Implemented cost-saving measures through resource allocation optimization, leading to significant budget reductions
- Spearheaded volunteer programs that positively impacted local communities while showcasing company''s commitment to social responsibility
- Managed budgets skillfully by tracking expenses diligently and allocating resources appropriately based on priority needs
- Handled incoming and outgoing shipping and receiving activities
- Reduced logistical errors through meticulous planning of transportation schedules and inventory management practices
- Organized company-wide events that boosted employee morale and cultivated team spirit within organization
- Delegated tasks to administrative support staff to organize and improve office efficiency
- Resolved issues through active listening and open-ended questioning, escalating major problems to manager
- Organized meetings for executives and coordinated availability of conference rooms for participants
- Improved office operations by automating client correspondence, record tracking and data communications
- Coordinated individual duties after careful evaluation of each employee's skill level and knowledge
- Improved customer satisfaction scores through application of superior conflict resolution and problem-solving skills
- Kept high average of performance evaluations
- Built highly-efficient administrative team through ongoing coaching and professional development opportunities
- Interceded between employees during arguments and diffused tense situations
- Completed bi-weekly payroll for 400 employees.
Education
Some College (No Degree) - Control of Work System COWS & Performing Authority
IN SALAH GAS Training Center
Krechba, IN SALAH GAS CPF. 04.2022 - 04.2022
Some College (No Degree) - Scaffolding Inspection (OSHA).
IN SALAH GAS Training Center
Krechba, IN SALAH GAS CPF. 02.2022 - 02.2022
Some College (No Degree) - Scaffolding Supervision/Inspection
SALAH Vocational Training School.
Batna City, 05 07.2018 - 08.2018
Some College (No Degree) - HSE BS33
IN SALAH GAS Training Center
Krechba, IN SALAH GAS CPF. 01.2017 - 01.2018
M.D. - Master Degree in Mechanics of Petrochemical Units
Faculty of Hydrocarbons And Chemistry (Ex- INH)
Boumerdas, 35, Algeria 09.2015 - 07.2017
Some College (No Degree) - English Training (level 4)
INPED
Boumerdas, 35, Algeria 11.2015 - 05.2016
Some College (No Degree) - English Training (level 3)
INPED
Boumerdas, 35, Algeria 07.2015 - 09.2015
M.D. - Master Degree in Mechanics of Petrochemical Units
University of M'Hamed Bougara Boumerdes Faculty of Hydrocarbons And Chemistry (Ex- INH)
Boumerdas, 35, Algeria 09.2012 - 07.2015
Some College (No Degree) - Cause And Effect Training, P&ID Training.
IN SALAH GAS Training Center
Krechba, IN SALAH GAS CPF. 07.2019 - 07.2019
High School Diploma -
Mohamed Essidik Ben Yahia Hight School
Sétif, 19 09.2011 - 08.2012
Skills
English
Service Military
cleared
Personal Information
- Date of Birth: 08/06/1993
- Marital Status: single
Timeline
Some College (No Degree) - Control of Work System COWS & Performing Authority
IN SALAH GAS Training Center
04.2022 - 04.2022
Some College (No Degree) - Scaffolding Inspection (OSHA).
IN SALAH GAS Training Center
02.2022 - 02.2022
Some College (No Degree) - Cause And Effect Training, P&ID Training.
IN SALAH GAS Training Center
07.2019 - 07.2019
Mechanical & Cleaning Supervisor
Triennial Shutdown Bir Seba Oil Production Unit, Joint Venture Between SONATRACH_PTTEP (Thailand) _PVEP (Vietnam)
10.2018 - 02.2019
Mechanical supervisor
Shutdown of In Salah gas plant which is a joint venture between BP, Sonatrach & Equinor
07.2018 - 10.2019
Some College (No Degree) - Scaffolding Supervision/Inspection
SALAH Vocational Training School.
07.2018 - 08.2018
QA/QC coordinator
10 years' shutdown at BRN _oil production unit_ association between SONATRACH-AGIP
02.2018 - 05.2018
Some College (No Degree) - HSE BS33
IN SALAH GAS Training Center
01.2017 - 01.2018
Some College (No Degree) - English Training (level 4)
INPED
11.2015 - 05.2016
M.D. - Master Degree in Mechanics of Petrochemical Units
Faculty of Hydrocarbons And Chemistry (Ex- INH)
09.2015 - 07.2017
Some College (No Degree) - English Training (level 3)
INPED
07.2015 - 09.2015
M.D. - Master Degree in Mechanics of Petrochemical Units
University of M'Hamed Bougara Boumerdes Faculty of Hydrocarbons And Chemistry (Ex- INH)
09.2012 - 07.2015
High School Diploma -
Mohamed Essidik Ben Yahia Hight School
09.2011 - 08.2012
Senior Mechanical Engineer
In Salah Gas Plant, Joint Venture Between BP, Sonatrach & Equinor
2 2018 - Current
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